Optical Detection of Coating Failures

Advanced quality control & production management

ADDED VALUE IN MANUFACTURE CHAIN

Description

  • High speed line scan camera for crack, scratch, wrinkle, dent, bump, fold, missing coating etc.
  • Detecting accuracy ±0.1 mm2
  • Detecting width max. 400 mm/camera
  • Max. detecting speed 150 m/min
  • Suitable for dry coating
  • AI-algorithm to improve the detecting quality
  • Self-developed lens to improve accuracy
  • Self-developed industrial MCU to save space and cost
  • LED lighting, life time > 30000 h
  • Individual operating system or integration in Omron / Siemens PLC
  • Quality inspection and production statistic
  • Encoder accuracy 0.05 mm

Remote inspection

Coating optimization

Failure indentify & analyst

Report creation

Warning setup

Automatic calibration

Multi-languages UI

Production mangement

SQL

Data catagorization

Data cloud

Results evaluation

Optical Measurement of Dimension

 

MASTER DIGITAL INTEGRATION

Monitoring of Coating Position & Dimension

  • In-situ report with error position saved
  • Statistic according to machine time or roll position
  • Start or end edge detection, automatic report coating profile and area
  • Automatic calibration
  • Position signal for correction or slot die adjustment
  • A-B side alignment
  • Measuring accuracy ±0.1 mm
  • Absolute position signal for reference of adjustment
  • Max. detection speed 150 m/min 

Software Integration or Customized HMI Packages?

Please Write to us: 

 

                Mr. Wei Wei

+49 9131 691 200

info@bpe-online.eu